Hello all, spent quite some time lurking and reading here before joining while starting my first work. I've been looking for holsters for my carry gun, but as I prefer older S&W autos, it is hard to find ones to fit. Just out of curiosity, I started looking into making my own. Found this forum and got lots of great info. Finally joined to be able to see more and to share my experiences.
One issue I've had in looking for holders is finding a comfortable way of carrying. I thought I'd like small of the back, it is the most comfortable place for me. Played with it with a nylon holster I had and while it carries great, I did have issues with the exposed part of the gun digging in. I had seen some pancake style holsters that looked promising and when I looked into making one, thought I'd give that a try. Oh this will be IWB for concealment, I don't wear many jackets/untucked shirts. I researched some and found some decent heavier scrap pieces of leather at the local Hobby Lobby ($6) and picked up some thread at the same time ($3). I drew out some plans and settled on this one:
I picked out some good pieces to use and traced out the pieces. I sharpened my pocket knife real good and cut the leather. Was like cutting warm butter. Never thought the knife would work so well. I picked up some Weldwood Contact Cement at Lowe's ($5) and glued two pieces together for the pancake. I then tried wet forming the piece for the holster. I didn't work it enough and didn't like the result, so I ended up reforming it a second time and liked the results much better. I worked it with my fingers and a chapstick tube to better form it.. I liked the results I got and then cut the piece to fit. Then stitched the pieces.
I did some searching and found some T nuts at Lowe's. Got the smallest, shortest I could find there, then matching screws, and washers ($3 total). I found some decent snaps in the sewing section at Wal-Mart and picked them up ($3.50) to use in making the belt snaps. I played with placement and layout and ended up getting them mounted. Tried the holster out and like it. Will probably redo one of the belt straps. The one mounted closest to the formed section needs to be a bit longer. It has to bend out to get under the holster due to the width of the gun in place and I hadn't accounted for that, It was folding the belt I was wearing (only a cloth belt). It works for me and I did much better than I expected for my first time working leather. I'm now thinking of making an OWB holster. I have enough materials so It won't cost me anything. And not too bad for $21 dollars for two holsters. Here's the final product. Any inputs for how to improve will be appreciated.