I finished my first holster (and first leatherworking project) in March, a simple IWB holster for a 3" subcompact 1911. It came out rough-around-the-edges and unfinished, as I only had a pocket knife, awl, and a couple of needles for tools. It's still going strong, even after wearing it every day since then. The stitching isn't as tight as it could be, the boning could be a lot better, the edges have 0 finish work, and most of the stitching is wobbly and wherever-it-lands.
Overall, I consider it a massive success. I used a lot of resources and recommendations from this forum, and I don't think I would've had a good result if not for you fellows. Thanks for that.
HOLSTER #2
Now I'm starting to plan out my second project, and would like to step up the quality this time. I haven't been able to find an OWB holster for a full-size 1911 with a flashlight attached. I toyed around with a few different types of leather, but haven't been able to find anything nicer than what i was working with for the last holster (ordered online through Distant Drums). I have a bit of that left, but don't want to waste it on mockups/test-fits. Since this will be a range holster (there's no way I'm concealing this gun anywhere on me), I'm also considering making it a drop holster with a leg strap.
I'm pretty excited, but would like to plan this out a bit better, and ideally be able to give the plans away to others as well. For the last holster, I just kept test-fitting and adjusting so I never made a proper pattern for it. I have a few rough measurements for this 1911 (thickness and height in several areas) but nothing too concrete yet.
The biggest problem I foresee is getting good retention out of it. The light is both wider and taller than the trigger guard, which is where almost all of the tension was on my last holster. I can't make the trigger-area smaller/tighter than the light, because then I wouldn't be able to fit the gun into the holster to begin with.
Any suggestions at all are welcome, including criticism on my first holster. I imagine there's plenty of room for improvement that I hadn't even considered yet, being such a novice leatherworker. When I started that project, I actually tried hammering a needle through the leather before I realized I was supposed to have an awl for that.
Thanks for all the advice so far!