Hey guys,
TL;DR version: My stitch length maxes out at 6/spi. I have another identical machine that can achieve close to 4/spi, so I know I can get the stitches longer, but the stitch length regulator is already maxed out. Looking for advice on what I need to look at to regain the full stitch-length spectrum. Details below.
Longtime lurker, first-time poster. A couple of years ago, I took over the management of our sewing department at work due to the retirement of a longtime employee. I have learned over time to do basic maintenance and adjustment of our machines. However, I have one machine right now that is repeatedly giving me issues and I'm at a loss for what to do. I do have a sewing machine repairman who has been very helpful to me over these years and has taught me a lot, but he is having health problems right now and is unavailable. So I'm turning to you guys for any suggestions I can get.
The machine in question is a Consew 339RB-1. It's a double-needle, walking foot machine with reverse stitching. I have two of them in operation, which is very helpful for side-by-side comparisons, but I still haven't figured out what is going on. My problems started about a month ago when the operator popped the safety clutch. I reset the clutch, timed the needles, and all seemed well for a couple of days. Then the clutch popped again, but this time the timing belt broke. So I replaced the timing belt and went about looking for what else might be going on. During this process, I have timed the needles, tightened up the play in the safety clutch, adjusted the needle bar height, adjusted the feed dog height, taken apart the stitch length regulator for de-gumming, adjusted the hook to needle clearance, and adjusted the reverse stitching to match the forward stitching (I am just listing everything I have touched on this machine, even if irrelevant to the question at-hand, just so you know where my hands and tools have been). After all of this, the machine sews pretty well; no thread breaks and very few skipped stitches, which is a great improvement. However, I cannot adjust my stitches to be any longer than they are right now, which is about 6/spi. I can adjust them down to 0, but it seems to me that the stitch length regulator pegs out too soon and I can't achieve the default maximum stitch length. I know that they can be longer because I have another machine that is identical to this one that is set to 4/spi with a bit of room to go even bigger. Plus, before the operator initially tripped the safety clutch, I could adjust the stitch length up and down without any issues.
My suspicion is that during the timing belt replacement I did something incorrectly, but it's hard to know what it is considering the machine is sewing nicely. I'd appreciate any leads or suggestions anyone might have regarding what I need to check or adjust next. I don't know if there's any other information you guys need, so just ask if you need further details about the machine or what I've adjusted so far. I have used the search function here and checked out every relevant post I could find, but my issue persists. TIA.