Buddy NY Report post Posted May 7, 2010 Gotta start off telling ya , i like my Boss. not problems,minor if any. Im sure this was subject was tossed about, But i couldnt find it So here goes,,, The Material Guide attachment on the aluminum Boss's are held on by one steel machine screw threaded into the aluminum housing. On mine, a 1/16 turn past snug, stripped the alum threads on the machine (Snug was not tight enough, to much slop) my fix was to re-tap the threads to a larger thread size, then i ground down a Hex head machine screw as to not hit the bobbin its flush with the inside wall of the machines housing, Problem solved has this been a problem common to the alum boss's or was mine a freak thing thanks Buddy Quote Share this post Link to post Share on other sites
iwannabeacowboy Report post Posted May 7, 2010 I've had the Boss for around 11 months, and no problems with mounting screws. I switch between the flat bed and the Material guide maybe once a month. charlie Quote Share this post Link to post Share on other sites
Buddy NY Report post Posted May 7, 2010 Thats good to hear Charlie. im moving & I packed up the Boss today, as i was brakeing it down I took a hard look at all the steel screws & the aluminum threaded holes other than the handle being loose a bit, I didnt notice any slop or "Ovaling of the alum threaded hole ive had mine for several years,, it does what i want it to do.. I do alot of bike stuff //tool bags//seats //saddle bags ,ect ect thanks Buddy Quote Share this post Link to post Share on other sites
TwinOaks Report post Posted May 8, 2010 If you have continuing problems with wallowed or stripped holes, you might try installing a heli-coil. I have used them in other applications (typically auto-repair) to repair stripped holes. It looks like a coil spring, but is designed to thread into a hole and have a bolt/screw threaded into it. Quote Share this post Link to post Share on other sites
Buddy NY Report post Posted May 8, 2010 Hi Mike sound like a great fix especially for folks who dont have taps & dies i have never used them i tend to build/fix thing with over kill in mind thanks for the info , now i have another trick in my hat thanks buddy Quote Share this post Link to post Share on other sites