Kevin - I think there is enough pressure on the presser foot so i've kind of eliminated that one for now
Ferg - Although im using tape from time to time i tried what you suggested and eliminated the tape and used a new needle but still no difference.
Art - If anything most of my stitching is very slow so its definitely not over heating.
Ok what i've done is attached some pics of 2 stitches where ive simulated the problem area by stitching over an additional 2 layers half way down the seam as indicated by the green lines. The first pic clearly shows the underside thread showing through after the foot passes over the high point of the layers while the second stitch shows the result of loosening the top thread, although not bad on the top the second pic of the underside shows what happened to the bottom stitch. One thing i have noticed is that the problem only happens when the foot is coming down off the higher layers of leather so what i mean is that the back of the foot is still elevated on the 4 layers of leather but the needle is actually stitching 2 layers - that is when the bottom thread shows through.
Should i be using a different machine or foot for this type of top stitching work?
Thanks for your previous replies, i really hope i can get this thing fixed!!
Kenny