Ok... new here and please forgive if you've covered this with some other poor sap that I was not able to find in the archives. Below is a picture of the stitch provided to me by my 29K58.
-Threading is correct
-needle is new and properly installed,
-shuttle timing is right,
-check lever travels to top of stroke,
- top tension is as high as it'll go,
-shuttle tension is as loose as I can make it,
-thread is #69 on a 110/18 29x3 through three layers of urethane coated poly (but same results on 1 & 2),
-never misses a stitch,
-needle tension spring is absent
-can't identify any significant burs or grooves
-machine sews fine with same settings through about 16 layers of 1000D cordura
The top tension does seam to have an effect on the severity of the problem, but I don't understand why the needle seams to drag the thread with it on the up-stroke. My little Pfaff 230 from 1955 will sew this stuff with the same needle and thread sizes and not loop (poor thing struggles but she does it). Any ideas.