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I hammered these babies down and I am happy with the results! The idea of a smaller bottom thread sounds good to me. The type of holsters I am building may end up directly against the skin, so I don't want any rough threads or anything else protruding and causing irritation. hence the grooving of both sides. But hammering them down seems to be a good fix. The pre punching holes method could come in handy, thanks for sharing that as well. Oh, and that is the shiniest hammer iv'e ever seen!

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