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Posted

I have been making custom leather fire helmet shields for a few months now, any feedback is appreciated. We call our little business Big Hammer Shields, because sometimes it takes a big hammer to make them!

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  • Members
Posted

Hello slimcut

I too make helmet shields although i havent posted any pictures in a while. Your work looks top notch. Very unique desigin. I especially like the chiefs shield. The tooling with ths paint really gives an authentic gold leaf feel. Keep up the good work!

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Posted

Very cool! And nice work!

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Posted

Very nice. Any chance you would share a full size outline? Son in law is a Firefighter/EMT/Rescue down in Florida and I would love to put one together for him.

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Posted

Never seen that before very nice.

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Posted

Very nice work! Frenchy07 I can send you an outline of my shields if you don't get a response.

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Posted

Much appreciated bwillielv. PM sent.

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Posted

Those look sharp! I've been messing around with a few myself and have a few different templates I would be willing to share.

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Posted

Slimcut22, I had someone approach me today about making a white shield. I haven't done a white one yet. Would you mind enlightening me on the process? I was gonna try white angelus paint and resoline on top. Any help would be appreciated

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Posted

Schultzt I have made quite a few white shields. I just make sure the leather is very clean, use the deglazer, and roll on the Angelus paint with a 2" foam roller. I usually use 3 coats, and then at least 2 coats of the Angelus paint finisher. And I always finish with a wax or shoe polish

  • 3 weeks later...
  • Members
Posted

Thanks for the reply. I will let you know how it turns out.

  • 9 months later...
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Posted

I have a few questions. Since there are several different brands and models of helmets do you have to have a pattern for each or are they pretty much the same size. I know the screw holes are a little bit different. My department we all have cairns 1044 helmets so I cant really play with other types. Any help would be great

  • Members
Posted

@firelarry28... I would imagine that all of the shields shown on the first post of this thread measure to be 6.25 inches or so. All helmets styles that have this visual appearance should be close to that. If someone has an after market parade shield holder or something like that it may be a bit taller. ( I made 10 for our honor guard that were a hair taller.) That being said you can compensate for a lot if you notch the top where the holder meets the shield. It will allow for thickness variances, bent holders, and height differences. I never punch screw holes unless I have the helmet in hand. I have had too much trouble with it even with a dept helmet in my shop. If it's crucial to the design I will figure it out but I try to avoid it. In my opinion its easy enough to do with a drill once you receive the shield.

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Posted

Just sent you a message. I will email you the templates I have.

  • 3 weeks later...
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Posted

Sorry for not replying everyone, for some reason it never updated me that there were posts in this thread. I use the same template size for almost all helmets, with the attatchment holes left undrilled so that the customer can attach them where it's needed. We use angelus paint and sealer to finish the shields. As for the painting of the tooling, my wife runs that portion, she is particular and takes her time to get them very clean and straight. Sorry I didnt get back on the template, my mistake. At this point we have built over 400 shields, and continue to do so, our website is Bighammershields.com.

  • Members
Posted

Sorry for the delay in responses, I never got an update that there were replies here. It looks like the template was sent already, but to answer the questions;

1. We use Angelus paints and sealers when painting shields, several coats as nessecary.

2. Painting them is tough, its just patience and practice.

3. We use the same size templates for all shields, the final attachment holes are left to the individual.

  • 4 years later...

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