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  • 1 month later...
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I just wanted to circle back to this post.  It turned out to be grooves worn in the tension discs.  I swapped tension discs from another machine, and that fixed the problem right away.  That proved to me that the worn discs were the source of the problem, so I ordered a nice replacement tension unit, made in Japan.  

It's working normally now.  

Thanks to all who chimed in, it's much appreciated.

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