Ok, figured somethings out! First I realized my Bobben spins counterclockwise on a 255RB-3. That fixed the underside rats nest I would get at times. Next with the broken part of the needle removed my needles fit perfectly and do not bind.However I was still getting thread separation between the needle and the thread guide, I realized that the cut out in my needle should be at the 3 o’clock position while looking at the machine I had it in the 9 o’clock position, rotating the needle 180° solved my thread separation problem see attached pictures. The reason I wanted to bring this thread to a close is for future generations that may be struggling with the same thing.I realized that the cut out in my needle should be at the 3 o’clock position while looking at the machine I had it in the 9 o’clock position, rotating the needle 180° solved my thread separation problem see attached pictures. The reason I wanted to bring this thread to a close is for future generations that may be struggling with the same thing.