I'm a new forum member and just getting back into leatherworking after about 10 years or so. I'm interested in making holsters because I don't like being limited to the generic holsters on the market. Some of them are pretty good but I have a lot invested in single action revolvers and want to give them the best care and protection I can. As a result, I'm in the process of designing a holster for a Ruger Single Six with a 6 1/2" barrel, and tentatively decided to go with something similar to what's in the Al Stohlman Holsters book on page 32 but without the tooling since I'm not that far along yet. I've always been paranoid of the blueing wearing off revolvers when using tight fitting commercial holsters so I thought about making a holster with a liner, but then after thinking about it more I decided to go with a full length filler, possibly with an end plug. Assuming I go this route, per the Al Stohlman book on page 12, the filler width should be 1/2", whereas on page 2 it says to cut your template 3/4" from the edges of the revolver. I believe you only extend the pattern 1/2" from the ends when using a filler since there won't be as much tension on the ends correct? Or, should you still cut the pattern 3/4" from the ends? I'm pretty sure it's just 1/2" when using a single filler since the width of the holster should decrease as the filler width increases (to a point). Any info would be greatly appreciated.
Thanks, Gene