OK, so I finally put together the hat band like the Donnie Van Zant hat band, but looping the leather thru the holes in the conchos don't hold the conchos very tight and they move up and down a bit.
The holes in the conchos are 3/8 inch so maybe I need to go with a larger leather strap... which would be the next size up from 3/8 inch?
From the pic below it doesn't look too bad, but in real life when I put this hat band on my hat some of them look uneven.
When I was punching the holes, it was kinda hard to make them all perfectly straight. Maybe that was just me.
I was wondering if there was a way to use some wire to attach the concho to the leather strap maybe one on the upper side and one on the lower side wrapped around the center section of the concho, but I'd have to figure out a way to make the holes straight somehow
If I used wire to attach them, the leather strap I install would cover up the wire. Anybody ever attach conchos with wire and twist it on the back to secure it?