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Posted

Can you just hit the cut out pattern with a bit of 220 grit paper and eliminate that little step?  I can't even see it on the clear plastic pieces.

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Posted
1 hour ago, MikeRock said:

Can you just hit the cut out pattern with a bit of 220 grit paper and eliminate that little step?  I can't even see it on the clear plastic pieces.

Yes, it's no problem with the templates, I will have to sand the inner edges of the larger parts anyway (they will be used to flush cut straps with padding also, so I have to remove the sharp edge)

And the exterior patterns are cut to the finished dimension, and I will still sand them so they become a little bit more narrow to make room for edge paint.

But I still need to solve this problem, I'm a perfectionist and this doesn't work long term.

Posted

"But I still need to solve this problem, I'm a perfectionist and this doesn't work long term."

Ah yes......my whole engineering career in those few words... 

God bless

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