I am workng with a customer that sells cowboy hats and want me to start making hatbands for him. He wants them adjustable, normally a buckle set would work great, but he wants the bands 1 1'4 ". I feel that that big of a buckle would just look wrong. He would also like an american flag concho centered on the back, and on some another concho centered on the front. For these I would think that I need to have the band adjust from both sides. I made one with snaps on both sides but it looked unprofessional to say the least. I made one I am fairly happy with by putting 4 slots in each in spaced at 1/2 to get the 4" adjustment he wants, I then made a center piece of leather where the flag concho goes that is rectangle-ish tapered down to a strap on each side that goes through the loops on the band, gets folded over and held together with a decorative screw post.
This picture is the prototype the concho will go centeredd on the blank spot.
Not sure why I not happy with this but it just doesnt have that finshed look to me, If anyone has any suggestion of a better way to do this please share with me, Thanks
Mike