Hello there,
I've been crazy-busy and someday, I promise to post pictures again of the things I've been up to. For now, however, I'm in desperate need of information.
I've been commissioned to make a custom pro wrestler mask. We have the design worked out, but I've been having nightmares - literally - about the safety aspects.
The outer layer will be 5-6 oz. water-hardened leather, with six straps riveted to this layer with double-cap antique brass rivets. There will be an inner layer of 3-4 oz. leather to keep the rivets from ever touching his face. The two layers will be sewn together. There will also be a chin strap. The mask will lace in the back to hold it securely to his face.
My concerns:
~How can I make it easy to remove in the case of an emergency without risking it being pulled off by accident during a match? My idea is to include a pair of paramedic's shears for cutting the laces if need be, but he wouldn't be able to pull it off himself.
~Some people line the masks with hard rubber in key places. How can I do this, and what are the 'key places'? With the double-leather concept, I was thinking about putting a thin layer of padding between the two layers, thinking this may suffice. It's hard to know, since I've never been punched in the face before.
~After taking every safety precaution I can possibly think of, how can I keep myself safe from being sued in the event something still manages to go wrong? A liability waiver releasing myself?
Are there things from your experience that have been problematic that I may have not taken into account? I know it needs to be sleek and without buckles, spikes, etc. to keep his opponent safe, but I'll be the first to admit that this is a whole new world for me and I'm feeling a little clueless. I don't want anyone to get hurt - any more than they intend to, anyway!
Thank you for whatever input you may have! With any luck, the mask will make its debut in the ring in two weeks and then I'll be able to post pictures of it : )
Tammy