Singer 111w153 - knocking sound

[vonL]

Hi all!

My singer 111w153 has developed a knocking sound when sewing.

It seems like material thickness is what's causing the knock, as it nearly dissapears when sewing thin stuff.

I think the knock is coming from the horizontal shaft in the machine arm, maybe where it's connected to the outer foot rocking mechanism, but i am not certain of this.

It's been sitting unused for a couple of months, until last week. I am sewing a carvers apron in medium to heavy cotton canvas, roughly 5mm thick when hemming double folded edges. Neck strap and chest panel is 1.8mm soft tempered vegtan, sewn flat against a single layer of canvas.

I am using correct needles, and #92 thread, machine is well oiled.

Can try to post a video this weekend.

[Constabulary]

you have that knock in all stitch lengths?

[vonL]

I dont know, it did not cross my mind to check, will give it a go tonight.

It sews fine, no problems. I am hoping to figure ut out before something breaks

[DonInReno]

What point in the needle’s movement does the noise happen?
 

[vonL]

Almost exactly on the needle's upward movement, regardless of stitch length, but without a doubt affected by material thickness. At first I thought it had something to do with timing, or the hook or bottom thread, but when sewing with the coverplate open everything seems fine. Mysterious....

[Ole South]

Have you checked the basket/hook retaining set screw?

Edited March 19, 2021 by Ole South
addition

[DonInReno]

Could your presser foot pressure be too light and the material is being lifted up off the plate and falling down as the needle pulls out of the material?   
 

If not that, it’s hard to picture which linkages might be binding, but I’d be tempted to to take the cover off, put the needle at the point things are binding and try to pass a slip of paper between the various bits in there.

[vonL]

 

Here is a short clip of what's going on. The canvas is 4 layers thick on both edges of the piece, 2 layers in the middle. Notice how the knock fades and is more or less gone when I'm sewing in the middle.

The canvas I'm using is quite soft, I'd say it is comparable to 14oz denim in thickness. I think my singer 201k or any decent commercial sewing machine would have no trouble going through this with a #18 needle and high rpms.

I'll do some investigating this weekend, and post my results 

[Ole South]

I experienced something similar while trying to optimize the presser foot lift on a 111w155. (Never quite made it to 1/2inch but that's a different story). Inner and outer foot leverage/pivot off each other to lift. To quick test if this may be an issue in your case: slide a strip of 3-5 oz leather(like a strap)under JUST the outer foot (one side is all you need to test this) and let it "walk higher" than the inner presser foot(which now is the only foot touching your canvas). 

My w155 is 1954-56 and was a parts machine when I got it.  And yes... I have to re-set up the machine when switching from leather to canvas/jeans material. (I have always attributed this to my attempts to maximize/meet original specs)

Edited March 20, 2021 by Ole South
clarification

[vonL]

How come You have to set your machine up when You go from leather to canvas/denim? Slack/worn parts leading to it not meeting factory specs?