Great topic. But, I am reminded of the old adage, one picture is worth a thousand words. By all means, please post more pics of your shops.
One reason this topic is of particular interest to me is that I am in the process of moving and will be setting up shop in a new place. I haven't bought my new place yet so I don't know if I'll be converting someone else's auto shop or barn or whatever into a saddlemaking shop or building my shop from the ground up.
I'm tempted to try to find a turn-key shop so I can be up and running in short order but the idea of building my dream shop has a certain appeal as well.
I've been building my saddles in a converted portion of my home's 2 car garage. I walled off about 3/4 of one side, insulated it and put up some sheetrock and framed in a door. I put down 3/4" tongue and groove board to soften the concrete floor and used rubber mats to stand on. I used up every inch of space on every wall for tools and every nook and cranny under, beside, behind and over every bench and shelf. My little shop was blessed with good lighting from 2 large windows, an unusual feature for most garages. A small space heater kept me working even on the coldest days and the insulation kept the room an even moderate temperature without the heater.
With 3 benches, one stitcher, a stitching horse and a drawdown, there weren't much room for visitors! So, naturally, I can't wait to expand into that big new shop in the near future.
The perfect one-man shop, as I figure it, would be about 26x26 and would facilitate a smooth work process flow from the shipping/receiving area, with a large overhead door, to the storage area, cutting area, centralized assembly area, with efficient access to the different tool locations, stitchers, splitters, etc, parts, patterns and other operations such as oil/dye station, then to the pre-ship holding location and then back to the shipping/receiving area. An office area and bathroom, lots of windows for good lighing and ventilation, and a good airconditioning system would complete the design.
I'm estimating about $20K. And I dreaming or what?