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My first attempt at a traditional bifold wallet. Laset cut from Horween Chromexcel, hand stiched with Serafil size 15 thread.

Overall I'm relatively happy with the outcome, although there are a few issues that I would like to fix if I make another one of these. There is a gap between the card pocket pieces, and I think this is the result of not properly accounting for the kerf of the laser cutter when I made these parts in AutoCAD. 

It was also difficult to keep the multiple layers aligned during stitching, since I don't have a stitching pony/clamp yet, so I'll probably move to the offset pockets that I use on my other wallet design for the next one. This should also help with layer build up at the outer edges, which is a plus.

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looking very good , you can use cement to fix the parts , it will save you time when stitching without a pony

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I can't imagine hand-stitching without a pony. So what size, in mm, is Serafil size 15. I always try to imagine how my thread will look on a given project, but everyone has different ways of referring to their thread. Is there a master conversion chart from your sizing, mm, etc?

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31 minutes ago, alpha2 said:

I can't imagine hand-stitching without a pony. So what size, in mm, is Serafil size 15. I always try to imagine how my thread will look on a given project, but everyone has different ways of referring to their thread. Is there a master conversion chart from your sizing, mm, etc?

No master chart that I know of, but I just took a measurement of my thread as best I could, and I'd say it's about 0.60mm nominal (TEX207/T210 equivalent in size for bonded nylon type threads). Right between Lin Cable 532 (0.57mm) and 432 (0.63mm), if that's of any help.

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Question.  Did your laser make the stitching holes?  There is a lot to be proud of there.  I agree with your comments regarding areas of improvement, but don't neglect the good stuff and there is a lot of good.

Edited by Tugadude

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8 hours ago, Tugadude said:

Question.  Did your laser make the stitching holes?  There is a lot to be proud of there.  I agree with your comments regarding areas of improvement, but don't neglect the good stuff and there is a lot of good.

Thank you! Yeah, the stitching holes were laser cut. 

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14 hours ago, andrewsejlv said:

No master chart that I know of, but I just took a measurement of my thread as best I could, and I'd say it's about 0.60mm nominal (TEX207/T210 equivalent in size for bonded nylon type threads). Right between Lin Cable 532 (0.57mm) and 432 (0.63mm), if that's of any help.

That does it, thanks!

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