Members ScottWolf Posted December 16, 2023 Members Report Posted December 16, 2023 On 5/14/2021 at 12:16 PM, kgg said: The best material I can suggest that you could use basic cutting tools like a saw/ drill /sander would be HDPE (High Density Poly Ethylene) in at least 1/4 ", it cuts just like wood and you can sand the edges like wood. Any smaller then 1/4" thick and you will get warping. It is available in sizes up to 4 ft x 8 ft in various thickness. THIS^^^^^^^^^ you can get HDPE sheets from places like Graingers in some very large sheets and various thicknesses. It's going to last a long time, longer than anything mentioned in the thread so far and at a reasonable price point. Quote
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