I just finished my first pair of batwings for me and chinks for the missus, the Tandy pattern w/ Tandy elkhide, tooled tops and belts and they came out great!
I'm so hooked! Next project probably batwings like the tv show 'Rawhide' crew wore? The Elk is gorgeous but seems a little too supple? After a lot of trial and error they hang pretty well.
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Thanks to everyone! This is all very good advice. Since I started this thread a couple of years ago I have learned to do pretty much everything that has been advised here. I've accumulated lots of patterns (buying/borrowing commercial patterns, copying chinks I purchased, trying to copy what I see in photos, etc.) and for shotguns for me I finally cut up a pair of old snug jeans and made a pattern from that... still working on getting the shapes and angles in the belts and top panels just right. And of course doing custom work for patient friends who will come for fittings and sit in the saddle on the saddle tree so I can see how they hang in use (how they fit in the saddle is always different than how they fit standing up). Learning from other folks' custom measuring diagrams has been very educational.
A couple of things I haven't tried yet are: (1) Very wide velcro panels to fasten the sides, especially on shotguns, and (2) wide elastic panels between the zipper and back leg of shotguns, all the way down the leg. I haven't been able to find sideways-stretch elastic for this, but there must be something that would work to let the shotguns stay very snug but still bend enough at the knee to make it easier to mount up.