One thing to remember: We, the maker, are the worst critics out there! ESPECIALLY of our own work. Just because a blemish "glares" at us, it has no meaning to the average buyer. They don't care that a stitch was off by 1/32 of an inch, or that the leather had a small grain imperfection, or that the dye was not blended correctly. They care that they have a custom made holster that functions perfectly. Those buyers that do care will not buy the second, but will have you build them a perfect one.
It boils down to the customer.
Just a couple of weeks ago, i was talking about a prototype holster I was working on to a co-worker. "Make it fit a CZ and I'll buy it".
There was NO WAY i was letting a mistake-ridden prototype out of my shop, but he did not care. He knew that coming from me, it would not fail him. He didn't get it. He got a brand new one made for him.
Cold Steel Knife Company has a seconds program. The knives are clearly marked with a 2 on the pommel. They can't keep them in stock!
Bottom line, in my opinion, don't sell yourself short on "seconds". They maybe exactly what a customer is looking for.
Warpe