I had a notion to put together a new IWB holster for a Glock 30. I wanted it to be comfortable and capable of being very concealable. I like the performance of the tuckable hybrid type holsters made by Galco and others, but I'm not all that fond of kydex. Like the kydex holsters, I wanted it to be rigid with the ability to re holster easily. I also wanted it to be fairly thin in profile since the Glock 30 is already pretty chunky. Finally, I wanted to try out a few construction techniques I hadn't done before.
What I ended up with was a prototype of a tuckable pancake with an integral steel reinforcing band. It is quite comfortable and nearly as rigid as a kydex holster. Since this is a prototype, there are lots of things I will adjust on subsequent models.
I sandwiched a strip of 20 ga galvanized steel between two layers of 4/5 oz for the front. The result was a very rigid throat with very little extra thickness over a non reinforced throat. It seems to work well and I will keep trying it on future holsters. I molded the front and then attached it to a 9oz back so the back of the holster would remain relatively flat.
I found that detail boning of the laminated front was a lot more difficult than for a conventional single thickness piece. Some of this might be due to the poor quality piece of scrap leather I used, but it is probably not all that important from a functional standpoint since it is a concealed holster. I also will adjust the wings and belt loops for better grip clearance next time. I had planned for this effort to pretty much just test the utility of the steel throat reinforcement and the two layer front. Internally, the molding gives excellent retention and the gun "snaps "right in.
The belt loops are attached to a piece of kydex with a pull the dot snap stud that is just a little too fragile for my tastes. I may use 6/32 machine screws to attach the snaps next time. That will also allow changing out the belt loops to use on different size belts. The next loops will also be attached to leather covered steel tabs and attached to the holster with buried T nuts instead of the kydex strips currently used.
Anyhow, this one was fun and I learned a lot during the construction.