kgg

That is a really nice useful item. Excellent work. kgg

My first check would be to remove the needle and see if it then allows a smooth revolution by hand-wheeling. If so the needle is rubbing up against something. Have you: oiled the machine, removed the bobbin and checked to see there is no old thread wrapped around under the basket or noticed any signs of parts rubbing? A couple of photo's maybe helpful. kgg

From your sketch I would say it is a British Standard 3870 class 2 lapped seam. Look at the 2.05.02 in the Coats Reference Guide to Different Seam Types under Numerical Designations of Seam Types ( www.coats.com/en/information-hub/Seam-Types ) or ( www.coats.com/-/media/Coats/Information-Hub/Seam-Types_tcm35-155172.pdf?rev=ab977c6d9977486f8312d07387f20bf3 ) for a better / clearer view of the seam types. I would suggest changing to a 2.02.01 or for more strength a 2.04.01 that way you should be able to get an attachment to do the seam in one pass. I agree but not surprised at what the seller is suggesting. Speed reducer either by replacing the hand-wheel or an intermediate speeder reducer between the motor and the existing hand-wheel probably costs less then $200 or put an EFKA servo motor on for $1000 plus. I agree with Wiz that a good start would be to replace the existing servo motor with a good old fashion analog brush motor with the speed rheostat for about $150. My opinion is follow the KISS way, analog servo motor, drive belt, sewing machine. Once you put electronic controls in for the drive motor and needle positioning there are more things to go wrong. I don't use speed reducers, needle positioner's or electronically controlled servo motors on any of my machines. If I needed to lower the sewing speed I would seriously consider installing an intermediate speeder reducer but if I needed to add a speed reducer to get extra punching torque I would say I am using the wrong machine for the job. kgg

I normally use the same size thread on the top and in the bobbin. Sometimes you want to highlight your top seam but don't need the additional strength that will be provided by the same size thread in the bobbin. The main thing to remember is the strength of the seam will only be as strong as that provided by the smaller thread. I would turn off the needle positioning then add a speed reducer pulley between your servo motor and the machines hand-wheel or change the size of the machines hand-wheel pulley. There are pulley size calculators out there that would help with sizing the hand-wheel for a given motor and pulley speed. Are you binding the edges of the material?? If you were doing a lot of felled seams I would invest in a flat felled seam attachment. kgg

Thread Sizing standards can drive you down the rabbit hole that is for sure. For the less commonly used thread sizing the easiest way to determine what the machine can handle is by the range of needle sizes a machine can accommodate and from there work backwards. A rule of thumb with Juki specifications is their machines are able to handle sewing thread of the same size in both the bobbin and the needle for sewing thick materials less one thread size of the max needle size. The needle specification for the Juki PLC 1690 is for a SCHMETZ 134×35R Nm100～Nm140 (Standard Nm120) with a 120 (#19) needle recommended and probably supplied. I used the spec from the Juki site for this machine ( www.juki.co.jp/industrial_e/products_e/lether_e/postbed_e/detail.php?cd=PLC-1690_PLC-1691_E). That relates to a needle range of a #16 to a # 22 needle so from that I conclude it will sew thick materials using V46 (T45) to V92 (T90) thread. For thinner materials the range would be V69 (T70) to V138 (T135). With it's sweet spot thread being V92 (T90). I guess it will depend on the toughness and thickness of what you want to sew. kgg

Welcome to the forum. A good resource for selecting needles for your machine can be found at: www.tolindsewmach.com/thread-chart.html For your V138 thread you will need a larger needle from a #22 needle (140) to a #24 (180) depending on the type and thickness of material being sewn. The sizes of needles you have will cover off thread sizes V69 and V92. Also buy good quality brand name thread for consistent sewing results. I would invest in a servo motor before buying a reducer pulley. A servo will probably give you all the speed control / torque that you will need. Clutch motors have a steep sewing learning curve. What weight of canvas are you using. kgg

Nice job, I really like the nice clean servo setup. kgg

It is nice you are offering your patterns for free. Some people have very little interest in facebook while others prefer to stay away from it. I fall into the very little interest group. Maybe you could list them on your website. Thank you for the offer but I will pass. I wish you all the best. kgg

Nice job. kgg

Thank all of you. Here is a closeup photo of the roller guide in relationship to both the double feed dog and presser foot with the roller set ever so slightly above the needle plate to allow it to spin. Where?? Damn I'm gotta have add some more stuff. Thanks kgg

The attachment that I figured, up until now, that was unavailable for portable walking foot machines is a drop down edge guide. So I designed and 3D printed a custom plate to accept an inexpensive Suspended Edge Guide I got off Aliexpress. Installation is simple requiring only the removal / re-installation of one existing screw in the LSZ-1 rear casting. This maybe of interest to those who wish to use a drop down roller guide or drop down flat edge guide on the portable walking foot machines. Photo's: Roller 2: View looking straight in with guide in the down position. The roller is extended to be alongside the feed dog opening in the needle plate. This what I would consider the closest usable position possible. Any closer and the presser foot will rub the roller as well as the feed dog. The dark piece of metal on the bed is a straight edge guide with can be interchanged with the roller. Roller 3: View with the guide in the up position with the roller guide in the extended position. This could go higher up if the roller wasn't extended to the max usable position. Roller 5: Overview with the drop down guide, straight edge guide and the binder and binder tape cup just moved to the side off the machine. The "Cup" is attaches to a C-clamp that I designed and printed for use on both the "Cup" and the Binder Spool Platter. All comments welcomed, good bad or indifferent. kgg

Have you tried winding the bobbin without the half moon shaped guide and guide stand removed then adding more tension on thread tension discs? A photo of the winder may also be helpful. kgg

Would be equal to about V130 so it is slightly smaller / weaker then V138 so I would move your needle size up to a #22 and see if that helps on a test piece. It may also be how you are making the turn that is causing the rogue stitch. kgg

What size of thread are you using? A good needle to thread chart would be https://www.tolindsewmach.com/thread-chart.html If you are using V138 thread you may have to move up to a size 22 or 23 depending on the thickness to give enough room for the thread not to be caught by the side of the needle hole when turning in the corner. kgg

I just watched the video and looked at the parts manual the RockyAussie was kind enough to share. I think another solution that may work if the OP has access to a 3D printer would be to print a flat thin shim in the circle shape of the ring that would set behind the ring and up against the body of the machine. The manual labels them as "Distance Piece" but doesn't say what thickness they are available in. A decent 3D printer should be able to print shims from 0.15mm up. I suspect a shim in the 1+mm range may solve the OP problem. Sorta kinda like what Alder done on some of their machines. kgg

An alternative would be to find someone close to you with a 3 D printer and they should be able to make one for you pretty quickly. kgg

More questions rather then answers. Did you set the travel distance of the needle bar to the needle plate? Is the needle bar set so the needle isn't slightly twisted as it moves to the hook? Did you make any adjustments before this started to happened. A video without the needle plate in place maybe helpful. kgg

Nice video, excellent work. kgg

I took "thread pin" to mean the " Needle Thread Guide Pin " located on the top of the sewing machine. This is typical of some machines with information being very basic unlike manuals provided with brands like Juki. Even the manual provided with the Sailrite portable walking foot provide more and better info. I would call the dealer and request a replacement. kgg

There are number of possible reasons so are: 1. Poor quality of thread and or thread tension on the spool during manufacturing usually found with inexpensive Chinese thread. Use a brand name thread to get consistency. 2. A lot of problems with thread happens with 8 oz spools particularly black color thread. Change spool and or replace with the 1 lb. spools. 3. The distance from the top of the spool of the thread to the guide on the spool holder needs to be at least 2.5 times the height of the spool thread. Adjust spool height. 4. To steep an angle from the guide on the spool holder to the first guide on sewing machine. Preferred angle is as close to horizontal as possible. A photo of your thread path from the spool of thread to the first guide would be helpful in spotting other possible causes. kgg

Thank you. kgg

Love that it is so effective and simple. kgg

Thank you. All my gadgets (Warlock Designs) are 3D printed and I only utilize the existing factory screw / bolt hole locations. The routing of the binding material has since been refined since that photo to accommodate those small runs of left over binding material material or homemade binding material where you only need / have about 30' feet of binding tape. The newer version is basically a bobbin cup with an outside guide that can be used for binding material coming off large spools, small lengths and can also be table mounted for use with either domestic or industrial tables. The cup will hold binding tape up to about 2 1/2" wide. The revised version allows me to wind the binding bobbin which sits inside the cup from any winder (domestic or industrial) and I am able to use it on any of my machines (LSZ, 1181n, 1541,1341). The photo is of the bobbin cup being used in a table top arrangement on a little table for a portable walking foot machine that also has a drop down roller edge guide. I think that portable walking foot machine is the only one that has that type of guide. The head attachment is also pretty versatile as it will accept other attachments like a long straight guides, folders, etc.

Let us know what the inner mechanic comes up with. The Adler 669 looks like it got a lot of potential attachment points to mount things to. kgg

I am sorry to hear about your experience with assembling your new machine. Glad you and your son were not severely injured when the machine got away from you. All the industrial sewing machines can be a chore to install. I think the cylinder bed and patcher machines are the worst to install as they always want to fall forward, nose first until you get a couple of bolts into the rear of the base. The problem is getting machines usually from the floor to the surface of the table and mounted. They are heavy and clumsy at the best of times. I am surprised the machine had that much oil / grease / etc on the surface of the casing to pose a problem. This is a cautionary tale for other buyers of industrial sewing machines and they should wipe the machine down before attempting to lift the machine into place. Maybe before they are shipped, they should be cleaned during the pre delivery process???? kgg