Uwe

I found some Singer decals in my stash including some water transfer gold lettering decals. Apparently, making aftermarket decals that say "KISSINGER" avoids certain trademark issues. All you have to do is snip off the "KIS" and you're left with "SINGER"

If you can manually press on the backplate of the tension unit to separate the thread tension discs, then the thread tension release bits on the tension unit itself are fine. If the pin that pushes through the body of the machine from the back to press against the backplate on the front is not making contact or is not pushing far enough, three possible causes come to mind: 1: The big tension release pin itself is missing altogether or worn and not long enough (unlikely) 2. The thread tension release mechanism on the back of the machine is worn, incomplete, or broken (more likely, lots of parts involved) 3. The manual foot lift lever is worn or incorrect, thus not lifting the feet high enough to fully actuate the tension release mechanism on the back (also likely, wrong lever is hard to spot) The Pfaff 145 H4 versions have special manual foot lift levers that lift the feet higher than the standard foot lift levers, because, H4! Check to make sure you have the right manual foot lift lever installed on your machine. My Pfaff 545 H4 actually had no manual foot lift lever when I got it, so I had to order one. The Pfaff 545 is essentially a Pfaff 145 with a large hook. My part Pfaff 145/545 parts manual ( PFAFF-145-545.pdf) does NOT have a 145 H4 listed. I had ordered the 545 H4 version of the manual foot lift lever, and it works fine for lifting feet and releasing thread tension on my Pfaff 545 H4. The manual foot lift lever may be interchangeable between Pfaff 145 H4 and Pfaff 545 H4 versions, but I've not verified this. This is the Pfaff 545 H4 manual foot lift lever (part No. 91-010 736-15 for the google bots) If you have the big lever across the back for knee-operated foot lift installed, check if you can use it to lift the feet all the way and see if the thread tension release works that way. I made a video to better show how my Pfaff 145 H4 does thread tension release during foot lift. You can compare the video to your machine and see if anything is different on yours.

It might be harder to figure out what needle system the machine was adjusted for than to revert the meachine back to the original System 190 setting. To convert the machine back to System 190: insert a System 190 needle and adjust the needle bar height to bring the eye of the System 190 needle into the exact same position as the old needle. Done. One way to do this in a practical manner is: 1. Rotate the hand wheel until the eye of the current needle is exactly level with the throat plate. 2. Mark the position of the hand wheel with a method of your choice. It just needs to be repeatable with precision. ( tape a paper arrow on the machine pointing at the hand wheel and then mark a sharpie dot on the hand wheel) 3. Loosen the needle bar clamping screw(s) to move the needle bar up a little and insert the System 190 Needle. 4. Adjust the needle bar height to line up the eye of the needle with the throat plate at the exact same hand wheel position you marked earlier. Tighten the needle bar clamping screw again. The machine should now sew just as it did before, but now with the proper System 190 needle. At least that is how it plays out in my head while typing this in my hotel room.

In general, industrial sewing machines are designed to sew whatever thickness you can fit under the raised feet. Maximum foot lift is the material thickness the machine should be able to handle. According the Duerkopp Adler 269 Brochure the machine is designed to sew material up to 10mm thick. By comparison, the Duerkopp Adler 205-370 Brochure Is designed to sew material up to 20mm thick. The 5/8" (16mm) thickness you mentioned is way above the range the DA 269 can handle, but well within the range the DA 205 can handle.

None of the machines in your list are designed to sew 5/8" of glued leather. You really need a Durkopp Adler 205-370 or a Juki TSC-441 class machine to sew material that thick and hard. Out of the machines in your list, the Durkoppp Adler 269-373 is the most capable in terms of material handling and it would make a great companion to a Durkopp Adler 205-370.

You'll have to elaborate on this part, ideally with pictures or a video (shared via YouTube). It's not at all clear what you actually do when you "retime" the machine. Does the machine have a safety clutch and if yes, is it properly engaged? The solution may very well be to take the machine to a mechanic to have it fixed and then have somebody show you basic operation of the machine. Without more background info it all sounds very much like "I bought a new car and the damn car won't take me where I need to go. Every time I fix the transmission, the car stalls again." Where to begin?

Congratulations, you got yourself a very nice machine at a great price! A few basic rules: don't take things apart unless you have to and you understand how they go back together. Don't turn a screw unless you know what it does. Try to keep LW topics simple and separate and don't be afraid to start a new topic for a specific task or question. Keep using meaningful topic titles that include the machine model. Some of the topics in your list have been discussed at length before. Try a Google search specific to LW for a little homework (e.g. "site:leatherworker.net remove bobbin case" or "site:leatherworker.net Pfaff 145") If the machine sews nicely as it is, don't change anything unless you have to - just oil it well and use it for while to get a feel for things. It's too easy to inadvertently change something important and cause endless frustration and grief. When I get a new vintage machine, I remove the motor belt and oil the machine and turn it over by hand very time I walk past it for few days, while I collect information about the machine. It's temping to remove a bunch of things for cleaning, but the machine may simply not be the same after you put it back together. Be patient, sew a little, read manuals, study the parts diagrams and watch YouTube videos until you're comfortable with a certain task before you pick up a screw driver. There's no real rush since the machines sews as it is. Knee lift and bobbin winder are non-essential and fair game. You can remove rusty parts and soak them in Evapo-Rust for a few hours. Rinse under water and scrub off residue with a plastic brush, dry and wipe with clean, oily rag. The Pfaff 145 Manual should be your main operating guide. The Pfaff 1245 is a few generations newer and some adjustments, measurements, or details may be significantly different. The "190" is the needle system, not the length. Don't use a needle unless you personally removed the needle from a new package that was marked with the correct needle system. Discard ALL loose needles now. If the machine is adjusted for System 134 or the seemingly-the-same-but-not-really-and-definitely-not-interchangeable System 134-35 needles the needle bar has been lowered to accommodate the shorter needle system. The bottom of the needle bar may touch the presser feet if they are raised - don't run the machine with raised feet to wind a bobbin unless you're certain the needle bar does not bind/touch the raised feet. It's possible to adjust needle bar height for a different needle system without affecting hook timing, but that's worth a separate topic. Get a $3 eye glass repair kit at the local drug store and that screw driver for the tiny screws in the hook gib. Don't loose the screws. The bobbin case will come out and insert easily in exactly the right position, and be impossible to remove or insert in all other positions. The PDF works okay, but for archival purposes, directly attached pictures are the gold standard. Find a way to downsize pictures or donate a few bucks to LW and they'll make a you a contributing member with larger upload limits. Sorry about the long reply. I'm violating my own rules about keeping things concise and on topic. A year from now, nobody will want to wade through pages of meandering replies to find the nugget of info they need.

I'm surprised the throat plate's mounting holes don't line up perfectly. I suspect the holes line up perfectly on an original Juki TSC-441. Ideally, the mounting holes in the throat plate would be elongated/slotted to allow for slight variability in mounting hole location. I don't know what type of coating Kwok Hing uses on these parts, but it's definitely their high-end surface treatment. Not all of the Kwok Hing parts have this special coating. @Wizcrafts: I'm not sure the throat plate and feed dog are available separately as a two-part kit. The four-part kit I had ordered included specialty edge guide feet and was not cheap, even by Kwok Hing standards. I don't plan to order any more, especially since the mounting holes don't line up perfectly.

Make sure you have maximum alternating foot lift dialed in when you have to make big steps up and down. The alternating foot lift adjustment is described on pages 22/23 of the Singer 211G165 Service manual. Many leatherworkers adjust their machine for maximum alternating foot lift and never change it after that. Normally, both feet are adjusted to lift an equal height as they walk. In some instances it makes sense to purposely make the alternating foot lift uneven to allow the machine to take a bigger step up or down. For a big step down, you actually want to make the rear presser foot lift higher than the inner walking foot (it may sound counter-intuitive, but it works). Taking a big step down is often harder than stepping up. ,This is because it takes just one step/stitch to step up, but usually takes several step/stitches to step down again from a ledge (until the rear presser foot clears the high part.) The rear presser foot only lifts up if the inner walking foot presses down on the material. If the inner walking foot cannot step down far enough to press against the material the rear presser foot will not lift up and the material will not advance properly.

We also had a discussion recently where folks suggested a variation of the top threading, looping back through the same thread guide loop after going between the tension disks.

Welcome to LW! The bar across the top is a spring blade that provides pressure for the presser foot on certain Pfaff 145 subclasses. Other subclasses have a vertical spiral compression spring that wraps around the presser bar. The motor is likely a generic Chinese servo motor that has a little more oomph with 600Watt that the more common 400 Watt versions. For a beginner, any servo motor will be better starting point than a clutch motor, in my opinion. You can't really go wrong and they're cheap to replace if need be. As for overall wear, the size of the area where paint is worn off down to bare metal is one indicator of how much use the machine has seen. If no area of paint is worn down to the metal the machine has seen very little use. Even a well-used machines with large areas of worn paint can be in very good shape and last another lifetime in the right hands. 70's was a GREAT decade for sewing machines. That vintage Pfaff 145 machines are very nice designs and very capable machines. Wear parts (presser feet, throat plates, tension units, etc.) are generally available (search EBay for "Pfaff 145" to see what's out there). Prices are higher than generic Singer parts, but not nearly as bad as some make it sound. If you think paying more than $20 for any one part is outrageous, then Pfaff is not the right brand for you. For $800 the machine should be in nice working condition. If you get it for $550 and it works well, you got yourself a good deal.

You can post the PDF manual here even if it's over the size limit for uploads. Just contact one of the admins (e.g. @northmount) and they'll help you. It's WAY better to have manuals uploaded here for archival purposes and future inquiries.

For $50 you really can't go wrong. It'll be a great learning experience not matter what and if you're lucky you'll have a super nice machine. Even if you're not lucky you'll have a parts machine that is worth way more than $50.

And you're not interested in sharing what you figured out ... time to update my list.

I'm not really sure what what you mean by "keeping the bobbin thread to stay in the groove." What "groove" are you talking about? Post some pictures or a video snippet via YouTube. A picture and an arrow can make all the difference. A little bit of home work goes a long way towards remote, crowd-sourced problem solving. It also helps to use full names like "Cobra Class 4", to communicate more clearly and for the sake of future Google searches for the same problem. It may be obvious to you since you're looking at the machine, but others don't have the benefit of sitting in front of your machine.

The page Ron linked to shows the different sizes available. Not sure if I'm helping or enabling.

The bobbin does need to unwind evenly for best and predictable results. If the bobbin thread is catchy or jerky then your tensions and knot placement will be somewhat random and you will be very frustrated. Make sure your thread comes off the cone nice and smooth and that your thread guide hole is directly and far enough above the cone to provide even unwinding from the cone. Use a thread sock/net if the thread is springy and tends to unravel and fall down off the cone. I've also had thread cones that were sticky, usually old ones of unknown origin. Double check to your bobbin winding thread path and watch it as it winds (raise the feet and pull the top thread out of the needle when doing dedicated bobbin winding runs.) Try winding a perfect bobbin with very even winding tension and even windings. Or buy some pre-wound bobbins for testing or reference.

Did you install a larger needle when you switched from size 69 to size 138 thread?

@Techsew Ron how does that binding attachment actually attach to the arm? Is there an additional part? I'd love to see a picture of that binder installed on the Techsew 2750.

On my Singer 111W155 it is the first set screws (as you turn the top of the handwheel towards you) that sits in the shaft groove. Same with the shaft collar that has the arrow on it. My machine also has marking "S" that indicate which of the two set screws should be in the groove on the shaft. I suspect it's really that small shaft collar with the arrow on it where this which-set-screw-in-shaft-groove thing matters the most. Here's a video snippet of my Singer 111W155 and its set screw alignment on the hook driving shaft:

@Darren Brosowski Do you have any pictures of it mounted to the machine or maybe a video clip of them in action? Price would be cool, too. It's hard to make out details with the strong shadows in that picture. I may have to take skinny inline feet off my to-do list.

Got your order @RockyAussie - thanks! It'll go in the mail on Tuesday (Monday is a postal Holiday her in the U.S.) @LeatherLegion thanks for sharing your custom work and pictures! I get the sense there's a need for throat plates with a slim opening and matching feed dogs, especially for use with those skinny harness feet. I'd want to make the feed dog slim enough to leave a very thin wall of material on either side of the needle hole. I'll add it to my list of projects to work on if/when I get my current in-way-over-my-head project machine, a Chiron 5-Axis CNC mill, retrofitted with new motors and controls.

I mentioned that feed rod alignment in my video as a workaround for machines where the opposing arrow plate is missing. If you have both arrows, use just them. I just checked five of my machines and on every single one of them the feed dog is in its front-most position when the take-up lever is at its highest point. I doubt that the correlation is a coincidence and have a strong feeling that the correlation is one of those general, if unwritten, rules that apply to many sewing machines. It's a quick sanity check, if nothing else. Your machine may well have multiple issues that need to be corrected. Following Eric's advice is your best bet.

My KH441RG set has been collecting virtual dust in my ebay store for over a year. I just put it on clearance for half price ($99) a week ago. I didn't notice the timing dial when I first looked the pictures . Glad you could use it! The stitch length matching is a balancing act and may indeed need some fussing with the cover plate to make both timing and reverse perfect.

@brmax the feet are smooth on the bottom. All four pieces are a matched set, you'd have to get them all together. But you can mix and match with other pieces, obviously.